The technique of induction bending involves heating a tube to a certain temperature to create a circumferential, narrow, and heated band shape from the tube. The process uses an induction heating coil to heat the pipe at relatively high temperatures. The approach is one of the most preferred among other pipe bending techniques like cold bending because of high accuracy levels that produce pipe bends of high quality. Additionally, its reliability of being used on almost all kinds of metals and alloys make it the most common method in industries for the bending process. Learn some reasons why you should recommend induction pipe bending process for your tubes in the near future.
High Precision and Accuracy
Due to the significant evolution of induction pipe bending technology, there is high level of accuracy and precision. The method has seen great improvement in dimensions and shape of the pipe bends produced. It has the ability to work on small-radius bending with the process being highly automated and continuous from the start to completion. This ability enables effective precision control of overlying conditions for heating and cooling narrow portions of steel pipe for a more constant shape and quality.
With the latest computer aided design (CAD) technology, induction pipe bending process allows the use of multiple curves in various structures. The ability enables creation and design of various structures such as bridge footing arches, railway stations, pedestrian bridges, education institutions, sports pavilions, stadium rood beams, and many other community facilities.
Efficient and Cost Effective
Induction pipe bending process is preferred most in industries due to its use of bends instead of elbows. The process does not necessitate factors like sand filling and internal mandrels. Therefore, the whole situation reduces the number of welds needed and inspection processes cutting down on costs of production. Spending less to produce high quality bends and products makes induction bending process one of the most efficient in production industries today.
Saves Energy and Time
Due to eradicated mechanical and welded joints, some processes such as smoothening the surface are never an issue to think about. For this reason, the amount of energy needed to complete the bending process is extremely low compared to other methods that involve welding and smoothening factors. In addition, the amount of time is reduced which is a positive factor in most production industries.
The induction bending process finds a series of applications in diverse production industries making it an essential process in the current world economy.